Here are a series of customer made videos showing the installation of our winch bumper in his FJ Cruiser along with a Smittybilt winch. He does a good job of covering things which makes this a great tool to go along with our install docs. As the Tacoma install is almost identical it’s worth watching for those applications as well.
First Video: This model of our mount is from 2014 or earlier. We have since changed a few things including going to 1″ wide shackle mounts, more drainage in the winch tub and made some slight clearance adjustments to the torque arms as noted in the video. We also now include some plates that go on over the 3 outer mounting studs for better faster surface contact, never had a problem but we thought it was a good idea. The torque arms are installed and welded with jigs but can flex left to right even though they are .250″ thick as that is not their intended purpose but rather to arrest the torque forces created by winch usage in a front to back and vertical planes, so flexing them for a perfect fit is perfectly ok.
As noted in the install docs, the AC lines will vary from vehicle to vehicle in their alignment, some need to be moved as noted, some do not, our V notch in the rear usually gives plenty of clearance in 2007-2009 models but in 2010 Toyota made some changes and will usually require moving the AC line back as noted in the video. Using fuel line is also noted in the docs and was used here as well, makes for a good long term insurance policy against abrasion that I have verified on my own FJ and others over a period of 7+ years. Every winch solenoid box is different and routing the 2 to 4 gauge wires are therefore all different but zip tying them to the bracing, as done in this video, always works well and is highly recommended.
Cutting the plastic is typically a very simple task but the rusted fasteners made your job a bit tougher, you he was smart to leave some plastic to trim to fit as noted in the docs.